Luke Angel
Open stud framing before drywall, with a structured-wiring panel on the left — rack slots, a patch-panel block of ports, and a switch — and a bundle of cables fanning out across the studs to RJ45 keystone drop points on the far wall, plus a coiled conduit pull-string stub. The one buildable-once moment: every wire run placed while the walls are still open.

Structured wiring + conduit + PoE backbone for framing

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#smart-home#construction#structured-wiring#poe#cabling

Framing done last week. Today I walked the house with the low-voltage installer, signed off every Cat6 run, every conduit, every PoE camera location. Drywall starts Monday.

This is the structured-wiring as-installed.

The numbers

  • 42 Cat6 drops (2 more than planned — added one at the dining banquette and one in the master closet).
  • 12 conduit runs (smurf tube, 1.5" interior, 2" exterior penetrations).
  • 6 PoE camera locations wired (4 to be installed at move-in, 2 reserved).
  • 3 Cat6 backbone runs from the structured wiring closet to the second-floor hub and the garage hub.
  • 1 LoRa gateway antenna run (Cat6 + N-connector coax to the attic — gateway in closet, antenna in attic for range).
  • Mailbox sensor pair (22 AWG, 60 feet, conduit to the curbside).

Total cable installed: about 4,200 feet. About $1,400 in materials + labor was included in the construction quote (negotiated up from $800 — the builder's default was 12 drops).

The structured wiring closet — actual layout

+------------------------------------+
| UPS (CyberPower CP1500)           |  
+------------------------------------+
| 24-port PoE switch (UniFi)         |  
| - Ports 1-6: cameras (PoE)         |
| - Ports 7-12: room drops           |
| - Ports 13-24: reserved / patch    |
+------------------------------------+
| 36-port Cat6 patch panel           |  
+------------------------------------+
| Modem + main router (UDM Pro)      |  
+------------------------------------+
| HA Yellow (DIN rail mounted)       |
+------------------------------------+
| Synology DS920+ (NAS)              |  
+------------------------------------+
| Lutron Smart Bridge Pro 2 (rack)   |  
+------------------------------------+
| LoRa gateway (RAK7268)             |  
+------------------------------------+
| Power strip + cable management     |  
+------------------------------------+

Located in the basement utility room next to the furnace. ~6 sq ft of dedicated closet. HVAC duct stub provides air circulation (the switch + NAS combined dissipate about 80W steady state).

The wiring topology is a home-run star — every drop returns to this one closet rather than chaining room to room:

The wiring drawn as a star centered on the basement closet, which holds the UniFi 24-port PoE switch, the patch panel, the UDM Pro, the HA Yellow, and the NAS. Spokes run out to the living areas and bedrooms (42 Cat6 drops for TVs and dashboards), the kitchen and office (the fridge and a video-conferencing camera), and six PoE cameras carrying power and data on a single cable each. Two heavier backbone runs go to a second-floor sub-hub that fans out upstairs and a garage sub-hub for the EV charger and workshop. A separate run reaches the attic LoRa antenna. The caption notes three backbone runs feed the sub-hubs while everything else terminates on the closet patch panel.

The structured-wiring closet drawn as a rack, top to bottom: a CyberPower CP1500 UPS, a UniFi 24-port PoE switch (ports 1-6 cameras, 7-12 rooms, 13-24 patch), a 36-port Cat6 patch panel, a UDM Pro modem and router, an HA Yellow on a DIN rail, a Synology DS920+ NAS, a Lutron Smart Bridge Pro 2, and a RAK7268 LoRa gateway. To the right, what the rack feeds: 42 Cat6 drops to rooms, TVs, the fridge and wall dashboards; six PoE camera runs (four installed at move-in, two reserved); an attic antenna run for the LoRa gateway; and two backbone runs to the second-floor and garage sub-hubs. A caption notes one closet, about 4,200 feet of cable, every run terminating here — the spine the rest of the house plugs into.

Conduit runs — what they're reserved for

  1. Structured wiring closet → attic (1.5"): future runs to dormer-mounted cameras or weather stations.
  2. Structured wiring closet → garage (1.5"): future EV charger + workshop computer.
  3. Attic → front roof eave (2"): two PoE cameras + future doorbell PoE.
  4. Attic → side roof eave (2"): future floodlight cameras.
  5. Attic → back roof eave (2"): backyard cameras + speaker locations.
  6. Garage → exterior corner (2"): garage-corner PoE camera + future driveway sensor.
  7. Basement → mechanical room (1.5"): future smart appliance / Tesla Powerwall comms.
  8. Mechanical room → pool equipment pad (2"): future pool automation + camera.
  9. Mailbox conduit (1"): existing 22 AWG; reserved for future cameras + Wi-Fi node.
  10. Office walls → ceiling (1"): future video-conferencing camera install.
  11. Living room ceiling → wall (1"): future ceiling speakers (if I change my mind).
  12. Kitchen wall → ceiling (1"): future kitchen camera.

The conduit isn't filled. Each run is empty smurf tube with a pull string. Adding a Cat6 in 2027 means: feed cable + pull string + termination. 30 minutes vs full rewire.

The pull-string bet, in two states. Today, with the walls open: an empty smurf-tube conduit with a pull string tied off at both ends. Later, with drywall up: a new cable tied to that string and pulled through, then terminated. Two cost panels make the contrast — about 30 minutes (feed, pull, terminate) when the conduit and string are already in place, versus about $1,000 plus drywall work (open walls, fish cable, patch, repaint) without them. A caption notes the conduit is empty on purpose: the bet isn't the cable, it's keeping the path cheap to use later.

Cat6 termination — what's actually in each room

Per-room, the drops terminate at low-voltage RJ45 keystone wall plates:

Living room (4 drops):
- Behind TV (2 drops: TV + Apple TV)
- Behind soundbar
- Side wall (future camera or game console)

Master bedroom (2 drops):
- Behind TV
- Side wall (future device)

Office (4 drops):
- Desk wall (3: laptop dock, secondary monitor, IP phone)
- Opposite wall (1: video conferencing camera)

Kitchen (3 drops):
- Behind fridge (Samsung Family Hub Ethernet)
- Frame TV wall (for the Frame's One Connect)
- Banquette (future tablet display)

Garage (3 drops):
- Workbench (1)
- EV charger location (1)
- Ceiling for future camera (1)

Each bedroom (2 drops each, 3 bedrooms):
- Behind dresser (TV / future device)
- Wall by closet (future device)

Mechanical room (2 drops):
- HVAC zone controller
- Future Powerwall API or similar

Total: 42 active terminations + ~10 reserved unterminated (cables pulled, pigtail in the wall for future cutover).

Smart switch box prep

Every switch box (about 60 total in the house):

  • Neutral wire brought in. NEC 404.2(C) makes this code; my builder's electrician put one in every box per spec.
  • 4" deep single-gang boxes throughout (vs the standard 2.5" deep). Allows Lutron Caseta or any current/future smart switch to fit without cramping.
  • 5" deep double-gang in the master switch banks (kitchen scenes, living room scenes).

The deeper boxes added ~$2 per box on materials. Builder's electrician thought it was overkill. I disagree.

Smart switch protocol: Lutron Caseta throughout — same as my current house, same Lutron Smart Bridge Pro 2 (the rack-mount version) will manage the whole house.

Outdoor wiring

The exterior of the house has separate considerations:

  • PoE cameras at four exterior corners (4× Reolink RLC-820A planned), each on a Cat6 run from the structured wiring closet.
  • Soffit-corner spare Cat6 stubs at 4 additional corners (future camera capacity).
  • Landscape lighting transformer with a Z-Wave switch.
  • The mailbox sensor pair runs in conduit to the curb. Mailbox interior gets a reed switch on the door + an ESP-based sender that sleeps and wakes on door open.

The audit walk

Today the low-voltage installer and I walked every room before drywall:

  • Confirmed each drop is in the right wall + at the right height.
  • Confirmed conduit pull strings are present + tied off.
  • Tested every Cat6 run with a cable tester ($30 device, checks continuity + miswiring).
  • Photographed every wall before drywall for as-built documentation.

Three drops failed the tester (one cable nicked during framing, two miswires). Re-terminated on the spot.

What I forgot until the audit

The audit caught two things that would have been retrofits:

  1. No Cat6 in the powder room. Originally figured a powder room doesn't need it. The installer asked "what about a smart mirror with display?" I added a drop.
  2. No conduit from the laundry room to the attic. Considered "the laundry room is mostly self-contained." Audit reminded me that a future "is the dryer vent clogged" temperature sensor or air-quality monitor might want a wire path. Added a conduit run.

Two things that I should have caught in the original plan. Caught at the audit instead. Forty minutes of additional labor; would have been a $1000 retrofit later.

What's next

  • Drywall, paint, trim: through August.
  • Cabinets, appliances: September.
  • Move-in target: October.
  • First Samsung Family Hub fridge in the new kitchen: October.
  • Connected home migration from old house: October-November.

The structured wiring is the foundation. Everything else is software now.

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shares tags: #smart-home · #construction
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